Cognesense - Measure, Monitor, Protect

MCG 1600SFI

The MCG 1600SFI Smart Flash Infrared Radar Gauge is designed for Terminal Operations Managers, Process Engineers, Asset Integrity Managers, and EPC Project Engineers who require precision, safety, and operational efficiency in tank gauging.

This radar gauge delivers 0.5 mm custody-grade accuracy, broad application flexibility across a temperature range from –100 °C to +250 °C, and full hazardous-area certifications.

Unlike conventional radar gauges, the MCG 1600SFI features custom antenna configurations that adapt to various tank conditions. It also includes infrared handheld calibration for safe ground-level configuration and a user-friendly setup wizard that simplifies both new installations and retrofit projects while reducing engineering and commissioning time.

MCG 1600SFI Smart Flash Infrared Radar Gauge

Applications

Custody Transfer and Oil & Gas: Consistent 0.5 mm accuracy supports precise custody tracking, fair trade measurement, and audit-ready inventory data for crude oil, fuels, and other high-value products.
Chemicals and Cryogenic Storage: Stainless steel housings and a wide operating temperature range allow reliable operation in corrosive environments and extreme conditions such as LNG, LPG, and chemical storage.
Retrofit and System Integration: Flexible communication protocols including Modbus, HART, Tankway, and 4–20 mA outputs allow fast integration with existing SCADA, DCS, and inventory management systems.
Safety and Maintenance: Infrared calibration and stable FMCW radar technology reduce maintenance requirements. Dual processor architecture provides echo cancellation and self-calibration to improve measurement reliability.

Technical Specifications

Parameter

Specification

Accuracy

±0.5 mm with 0.1 mm resolution

Radar Technology

Advanced FMCW radar with dual processors

Measurement Range

0–75 ft standard, up to 180 ft optional

Setup and Calibration

Smart Flash infrared remote configuration with no tank entry required

Temperature Compensation

Compatible with MCG 300 RTD or MCG 350/351 temperature probes

Output Signals

4–20 mA, Tankway, Modbus, HART, WirelessHART

Electronics Temperature Range

–40 °C to +65 °C

Product Temperature Range

–100 °C to +250 °C

Pressure Rating

150 PSIG standard, 300 PSIG optional

Certifications

UL/C-UL, CE/ATEX, IECEx, ABS

Construction Materials

Aluminum (~8 lb) or stainless steel

Mounting Options

2 inch NPT or ANSI flange (150#/300#)

2026 COST ESTIMATE

Support

If you have questions not covered here, please contact the Cognesense support team for assistance.

How does the MCG 1600SFI ensure accuracy in tanks with foam or turbulence?

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The FMCW (Frequency-Modulated Continuous-Wave) radar is superior to pulse radar because it continuously processes frequency shifts. This results in a stronger, more stable signal that can penetrate light foam and ignore turbulence on the liquid surface, ensuring a consistent and reliable reading of the actual product level.

Can the gauge be calibrated and configured without climbing the tank?

Yes. The Smart Flash IR remote calibration feature allows all setup, configuration, and diagnostics to be performed safely from the ground. This non-intrusive method eliminates the need for ladders or scaffolding and maintains the integrity of the explosion-proof housing.

Is the MCG 1600SFI compatible with both legacy systems and modern automation platforms?

Yes. The gauge offers flexible outputs including Modbus, HART, and L&J Tankway protocols. This multi-protocol capability allows for a seamless, cost-effective drop-in retrofit into older control systems while also supporting integration into modern SCADA/DCS platforms.