Pilot Operated Pressure Relief Valve
For terminal operators, blanketing-system engineers, and vapor-recovery specialists, the Shand & Jurs 94640 Pilot Operated Relief Valve controls storage-tank pressure close to setpoint rather than simply venting it when an excursion occurs.
Unlike conventional spring-loaded direct-acting relief valves that begin lifting well before setpoint and leak throughout routine breathing, the 94640 uses a diaphragm pilot to keep the main seat tightly loaded until the set pressure is reached, then unloads the chamber for full-lift relief with minimal blowdown.
A field test connection allows set-pressure verification without removing the valve from service, and remote sensing is available for applications where tank nozzle turbulence would otherwise distort the pressure reference. Relief capacity is sized per API 2000.
The 94640 suits nitrogen blanketing, vapor recovery, floating roof tanks, and pressure-regulated storage where maintaining a defined setpoint is necessary rather than merely relieving it — reducing routine vapor loss, stabilizing blanketing gas consumption, and cutting evaporative emissions.
Senses true tank pressure and keeps the main seat sealed until setpoint, preventing premature opening or gradual leakage during routine breathing.
Loading pressure holds the primary seat tight during normal breathing so routine vapor expansion never causes leakage or partial lift.
At setpoint the pilot unloads the main chamber, opening fully for rated capacity rather than throttling part-way like direct-acting valves.
As tank pressure falls, loading pressure is automatically restored, closing the valve bubble-tight and stopping vapor escape without extended venting.
Set pressure can be verified and calibrated without removing the valve from service, reducing downtime and avoiding full teardown on recommissioning.
Optional remote sense line reads true vapor-space pressure instead of nozzle turbulence, improving control accuracy in high-flow or vented installations.
Pilot-operated pressure relief valve
2″×3″, 3″×4″, 4″×6″, 6″×8″, 8″×10″, 10″×12″, 12″×16″
0.11 psig to 15.0 psig (discrete ranges available)
−40°F (−40°C) to +400°F (+204°C). Material and diaphragm dependent — specify at time of order.
Diaphragm sensing
Pressure-actuated pilot control
Tank nozzle
ANSI 150 lb (standard). Other flange types available.
Integral or remote
Near-setpoint regulation
API 2000
Aluminum, Carbon Steel, or 316 Stainless Steel
Stainless steel
FEP, FKM, or NBR
5–20% (adjustable)
Vapor/gas relief
Remote sensing line; field-adjustable pilot; stainless steel construction; vacuum relief valve combination (with specially configured 94110); system protection accessories (backflow preventer, vacuum preventer, sense line filters — single or dual, pilot vent piped to flange outlet); ATEX certification.
If you have questions not covered here, please contact the Cognesense support team for assistance.
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A direct-acting relief valve opens against a spring, so the seat begins to lift and leak as tank pressure approaches the setpoint, wasting vapor during routine breathing. The 94640 keeps its main seat tightly loaded until the diaphragm pilot senses that the set pressure has been reached; only then does the pilot unload the main chamber, giving full-lift relief with minimal blowdown and tight reseal.
The 94640 includes a field test connection that allows set-pressure verification and calibration without removing the valve from service. This supports commissioning and routine audits without a full teardown.
Yes. The valve is specifically designed for tanks intentionally operated under controlled internal pressure, such as nitrogen-blanketed or vapor-managed systems. Holding pressure close to setpoint stabilizes blanketing gas consumption, maintains roof-seal performance on floating roof tanks, and prevents nuisance venting.
Because the main seat stays loaded during normal breathing and reseals bubble-tight after relief, the valve does not leak hydrocarbon or product vapor between relief events. On high-value liquids such as gasoline, solvents, and specialty chemicals, this can mean thousands of dollars of retained product per tank annually, while also cutting VOC and odor emissions.
Relief capacity is sized per API 2000 (Venting Atmospheric and Low-Pressure Storage Tanks), the datasheet’s stated sizing basis. Select the valve size and set pressure for the tank’s required relief flow using the API 2000 method; Cognesense applications support can assist.
ATEX certification is available as an option. Other available options include a remote sensing line, a field-adjustable pilot, stainless steel construction, a vacuum relief valve combination (paired with a specially configured 94110), and system protection accessories (backflow preventer, vacuum preventer, single or dual sense line filters, and pilot vent piped to the flange outlet).
Remote sensing is recommended when tank nozzle turbulence, high inlet flow, or vented nozzle geometry would otherwise distort the pressure reading at the valve inlet. A remote sense line reads true vapor-space pressure, improving control accuracy. For applications also requiring vacuum relief, see the companion Model 94645 (Vacuum Diaphragm Pilot).
With over a century of tank-safety heritage inside Cognesense, the Shand & Jurs 94640 Pilot Operated Relief Valve is chosen when controlling tank pressure is necessary rather than merely relieving it. Its diaphragm-pilot design holds pressure near setpoint, delivers full-lift relief when the excursion comes, and reseals bubble-tight so blanketing stability and vapor recovery performance stay intact between events. For terminals and process sites alike, it is trusted wherever you need to measure, monitor, and protect what matters most.